3D Printed Body Armour Engineering
Engineering the Protection Problem
Engineers, innovation teams and protection buyers researching how additive manufacturing can change armour design need protection that works in the real conditions of the job. For this audience, the main challenges include traditional geometry limitations, rigid fit, tooling constraints and the need to reduce weight without losing functional performance. A body armour system can only add value when people can move naturally, wear it for the required shift and maintain confidence in the fit and coverage.
Vikela develops 3d printed body armour using advanced 3D-printing technology and an engineering-led approach to fit, flexibility and weight reduction. The APIS range is designed for protection against bladed knife and spike impacts while remaining flexible and comfortable. APIS Gold is stated as tested to Home Office Level Two and APIS Silver to Home Office Level One, with Gold, Silver, Bronze and custom/replacement options available.
Why Additive Manufacturing Changes the Design Space
For engineers, innovation teams and protection buyers researching how additive manufacturing can change armour design, the practical advantage is Vikela’s 3D printed armour platform, patented/patent-pending materials/processes and design engineering capability. Vikela can supply protection for overt or covert carriers, and replacement plates can be produced for compatible existing carrier systems when dimensions are provided. This can help organisations upgrade the protection element without automatically replacing every part of an existing vest system.
Fit should be treated as a core part of the protection decision. Vikela’s flexible structure is intended to contour more naturally to the wearer, and the company specifically focuses on improving fit for women rather than treating female wearers as smaller versions of men. For teams with a mix of body shapes and working patterns, this makes wearer evaluation, sizing and comfort an important part of procurement. APIS is currently positioned around knife, stab and spike protection. Where a requirement includes ballistic threats, the protection specification should be discussed separately and supported by the appropriate product evidence and test data.
From Prototype to Bespoke Production
Vikela works with engineering teams, R&D managers, defence/security innovators and technical procurement. Products are designed and manufactured in Northern Ireland, with access to the engineering team for custom requirements and R&D. If you are reviewing body armour for a team, replacing existing protection plates or investigating a bespoke solution, speak to Vikela about the wearer group, operating environment, carrier requirement, protection level and evaluation process.